Industry 4.0

Move to Industry 4.0 with Coexya: business expertise, new technologies and sustainable performance at the heart of your transformation.

Why adopt Industry 4.0? Connectivity, Intelligence and Agility

The industry is facing increased demands in terms of responsiveness and quality, in a context where consumer expectations are constantly evolving and competition remains particularly intense.

To adapt, the industry is focusing on connected, digitalised and robotised factories.

The benefits are significant and measurable. According to Yannick Feillens’ book Les principes du 4.0 adaptés aux vrais besoins de votre entreprise (The principles of 4.0 tailored to the real needs of your business), a ‘reasoned’ 4.0 approach can deliver gains of 20 to 30% on at least one of the following strategic criteria: lead time, quality, cost or working capital requirements (WCR). In addition, a McKinsey study shows that the integration of Industry 4.0 technologies can lead to a 30% increase in productivity and a 15% reduction in production costs, particularly in demanding sectors such as aeronautics and automotive.

Adopting Industry 4.0 is therefore not just a technological evolution, but a major lever for competitiveness and sustainable performance for manufacturers.


A tailor-made solution for successful industrial digital transformation

We support manufacturers in their partial or total digital transformation. We analyse their needs and propose a tailored technological solution, designed based on their specifications.

Our Industry 4.0 methodology: from audit to implementation

Schéma illustrant la méthodologie Industrie 4.0 proposée par Coexya, de l’audit à la mise en œuvre : contact, échanges, diagnostic, conception, mise en œuvre, installation, tests et formations. Ce processus accompagne les entreprises industrielles dans leur transformation numérique, du besoin initial jusqu’à la mise en production et la formation des équipes.

Industrial and technological expertise: Coexya’s strengths for Industry 4.0

A specialised team from the industrial sector, capable of taking your needs into account.

1. An experienced IT team:

  • in the development and deployment of IIoT platforms
  • in the implementation of applications (specific development, Web/Mobile/API, UX/UI design approach)
  • in cloud computing

2. ISO27001-certified company

  • Protection of sensitive industrial data
  • Securing industrial systems
  • Control of supply chain risks

Our commitments

Illustration des engagements de Coexya autour de trois piliers : satisfaction client, qualité et adaptabilité. Satisfaction client : garantir la réussite des projets. Qualité : mise en place d’un système d’assurance qualité ISOPRO conforme à la norme ISO 9001. Adaptabilité : réponse aux spécificités de chaque secteur industriel, en tenant compte des contraintes de production et des normes qualité.

Concrete examples of Industry 4.0 that we can implement: Cloud, IoT, AI

  • Modular MES (Manufacturing Execution System): composed of independent and interconnectable business modules
  • Modernisation of your current MES by deploying it in the Microsoft Azure cloud
  • Interfacing with your internal tools (MES, ERP, CAPM, CMMS, SCADA, WMS, OPC UA, etc.) to contextualise data and exploit it through consistent indicators  data becomes a decision-making tool!
  • Immediate inventories thanks to IoT geolocation sensors
  • Reduction in machine downtime thanks to ultra-reliable predictive maintenance based on data collected by IoT sensors and analysed using AI and machine learning
  • Seamless traceability thanks to data acquisition throughout the manufacturing process and centralisation in the cloud
  • Optimisation of energy consumption thanks to data collected by IoT sensors and analysed using AI

Coexya, provider of solutions for the Industry of the Future listed by the CCI

Coexya’s Industry 4.0 offering is now listed as a provider of “Industry of the Future” solutions by the network of Chambers of Commerce and Industry (CCI).

This listing is part of a national initiative led by the CCIs and the Alliance Industrie du Futur, which aims to identify players capable of providing concrete support to manufacturers in their transformation projects. It is based on very strict eligibility criteria, including:

  • the maturity and relevance of the solutions proposed,
  • the ability to support companies over the long term,
  • alignment with the technological building blocks of the Industry of the Future.

Find more out

Our technologies

Microsoft Azure (Azure Cloud MES,...)

OPC server

ElasticSearch

Kubernetes


FAQ: Driving Success in Industry 4.0 and the Connected Factory

  • / How can I connect legacy machinery to an IoT platform?

    A major industrial pain point is the diversity of existing machinery. Moving to Industry 4.0 doesn’t mean replacing all your equipment. The solution lies in using IoT gateways and standard communication protocols (such as OPC UA or MQTT) to bridge data from existing PLCs to a centralised system. This allows you to monitor production lines without massive capital expenditure.

  • / What are the real ROI benefits of predictive maintenance?

    Corrective maintenance is costly due to unplanned downtime. Predictive maintenance uses Artificial Intelligence to analyse machine vibrations, temperature, or power consumption. By detecting signs of failure before they occur, you can optimise repair cycles, reduce spare parts inventory, and extend asset life, ensuring a fast return on investment.

  • / How do I ensure cybersecurity for industrial systems (OT)?

    The convergence of office networks (IT) and factory networks (OT) increases the attack surface. An Industry 4.0 security strategy relies on network segmentation, remote access control, and monitoring industrial data flows. The goal is to protect your controllers and manufacturing secrets from cyberattacks while allowing for smooth production data exploitation.

  • / How can production data be used to reduce the carbon footprint?

    Energy efficiency is now a key competitive factor. By cross-referencing production data with utility consumption (electricity, gas, water), you can identify energy-intensive areas and waste. Intelligent dashboards allow you to manage your factory’s environmental performance in real-time, meeting regulatory requirements and decarbonisation goals.

  • / How can I benefit from a local partner’s expertise across France (Paris, Lyon, Rennes, Lille, Brest, etc.)?

    Industrial transformation requires on-site presence. Coexya deploys its expert consultants and engineers from our offices in Paris, Lyon, Rennes, Lille, and Brest. This regional presence allows us to conduct digital maturity audits directly at your factories, support your operators through change management, and provide responsive maintenance for your software solutions close to your production sites.